News

Tech Cast Announces New Quality Manager

Tech Cast Announces New Quality Manager - January 2021

Tech Cast is pleased to announce that David DeMarco has joined out team as Quality Manager. Dave has served in various Quality and Laboratory roles for companies that support the aerospace, medical device and nuclear industries. He has extensive experience implementing quality management system and laboratory accreditation requirements, and as an internal and special process auditor. Dave is also a certified Six Sigma Green Belt, and is looking to expand that program at Tech Cast as part of his taking us to the next level of quality.


Tech Cast Announces new Human Resources Manager

Tech Cast Announces New Human Resources Manager - September 2020

Tech Cast is pleased to welcome Erin Sten as our new Human Resources Manager. Erin lives in Friedensburg, PA with her husband, 10 year old daughter, and her son who is 6. Erin graduated from Penn State with a degree in Labor & Industrial Relations, has a certificate from SHRM, and brings a wealth of experience from companies such as MI Windows & Doors, and Cabela’s. In addition, she owns and operates a small music production business, Jibberjazz Productions for the last 15 years. Erin will be a key part of Tech Casts management team as we look to grow in the near future.


Tech Cast Announces Operations Manager

MYERSTOWN, PA (May 2017) – Tech Cast, LLC, an investment casting leader is pleased to announce Todd Eckert as Operations Manager, effective immediately.

Todd has been in the metals industry for over 30 years, prior to joining Tech Cast, he was with Carpenter Technology with responsibilities ranging from area manager up to an including general manager for several Carpenter sites throughout PA. Todd has a broad background of manufacturing practices and processes, and has held several key leadership positions throughout his career.

“As the leader of the foundry operations team, Todd will be instrumental in improving schedule management activities, and the optimization of foundry operations and productivity to insure the high level of quality, and customer satisfaction. We look forward to working with Todd, and will draw from his years of manufacturing experience to help drive operational improvements throughout our production facility and welcome him to our leadership team," said Shawn McKinney, President of Tech Cast.


Using Additive Manufacturing to produce Rapid Prototypes through Investment Castings

It’s a problem every buyer dreads - engineering or production needs a single piece, or maybe just a few, of a part that has not been tooled, tested, or approved for production. They need it in a few weeks, the budget does not allow for large tooling expenditures, and waiting months for tooling to be built, samples produced and final approval is not an option. Until recently, there was no solution that would meet everyone’s needs - but thanks to recent developments in additive manufacturing, and collaboration with investment casting foundries, help is on it’s way. Tech Cast would like to present the following cast study as a perfect example of how you can use this exciting fusion of new and older technology today.

Finding the optimum design for pump impellers is critical to making the most efficient, powerful and effective pumps no matter what the application or the market. However traditionally it has been difficult to design and accurately predict how the actual, physical part will perform with so many complex components playing a role. In the past this was accomplished by building a tool, making samples, testing it, and then either making expensive alterations to the existing tool or building a whole new die - all at considerable time and cost. All too often this has resulted in an incomplete development process, with the customer choosing a “good enough” design rather than an “optimized” design.


Impeller Cast Using SLA-Printed Patterns

Tech Cast, LLC, an investment casting leader in the production of SLA Rapid Prototypes, recently engineered a 500 lb casting – in less than six weeks.

SLA technology enables Tech Cast to manufacture investment castings in as little as few weeks – without expensive tooling that typically has a long lead time. The SLA process provides the design engineer the necessary tools, freedom and flexibility to develop new products/designs directly from a 3D CAD model to an end use investment casting in matter of weeks. Tech Cast has been successfully making casting with this process for years and is pleased to produce its largest and heaviest casting today, with this method.

According to Shawn McKinney, General Manager for Tech Cast, "Reducing tooling costs along with time to market is a key consideration in this industry – especially when dealing with single production runs. We are pleased to have accomplished such a complex casting using these tools."

"Our customer saved thousands in tooling costs, and quickly had a casting up and running in a critical application. Companies turn to Tech Cast for our world-class investment casting engineering and resources," added McKinney.

INVESTMENT CASTING

Parts with complex geometries and intricate details can be created with this process.

RAPID PROTOTYPING

For R&D, part repairs, reverse engineers, low production quantities. Tech Cast can meet all of your SLA Rapid Prototype requirements.

Case Studies

Learn about how Tech Cast’s full range of capabilities can deliver the product that best meets your needs.